ABB Error 110651 — Unexpected tip size after change
Error / Erreur🇫🇷 Unexpected tip size after change
ABB — CATALOGUE PRODUCTION
ABB 110651 (“Unexpected tip size after change”): Unexpected tip size after change — ABB robot hardware event on the Unexpected tip size after change (IRC5).
Updated 2026-08-29 · LogrobotLM reference
What it means · Ce que ça veut dire
Unexpected tip size after change — ABB robot hardware event on the Unexpected tip size after change (IRC5). Specific to this controller generation. Severity: Major. Field diagnosis below (French); your robot's own manual remains authoritative.
Task: arg New tips with unexpected size, the size of the tips exceeds the configured tip change supervision value. Difference between new and old (worn) tips): arg mm. Tip change tolerance: arg to arg mm. Current gun: arg Le texte constructeur de ce code n'existe qu'en anglais dans les manuels ABB dont il provient. Il est reproduit tel quel ci-dessus ; le manuel de votre robot fait foi.
What to check · Que vérifier
- Inspect the Unexpected tip size after change, its wiring and connections first.
- Match this code against your robot's event-log timeline before swapping parts.
- Follow the French field checks below — they are the tested sequence for this fault.
- probable : Tips with unexpected size was mounted on the gun or the size exceeds the maximum allowed value defined in the tip change tolerance configuration data.
- Configuration/Process/Spot Gun Equipment/Tip change supervision value.
- Current value: {arg} mm.
- Check that the correct tips are mounted on the gun.
- Check that the maximum allowed supervision value is big enough.
Frequently asked · Questions fréquentes
- What does ABB error 110651 mean?
- ABB 110651 (“Unexpected tip size after change”): Unexpected tip size after change — ABB robot hardware event on the Unexpected tip size after change (IRC5). Specific to this controller generation. Severity: Major. Field diagnosis below (French); your robot's own manual remains authoritative.
- How do you troubleshoot ABB error 110651?
- Inspect the Unexpected tip size after change, its wiring and connections first. Match this code against your robot's event-log timeline before swapping parts. Follow the French field checks below — they are the tested sequence for this fault.
Related codes / Codes liés
Indicative field information — the robot manufacturer's manual and safety procedures always prevail. Never bypass a safety device; apply lockout/tagout (LOTO) before any physical intervention. · Informations indicatives issues du terrain — le manuel du constructeur et ses procédures de sécurité font foi. Ne shuntez jamais un organe de sécurité ; consignez (LOTO) avant toute intervention physique. How this reference is built →