ABB Error 110654 — Unexpected tip size fixed tip

What it means · Ce que ça veut dire

Unexpected tip size fixed tip — ABB robot hardware event on the Unexpected tip size fixed tip (IRC5). Specific to this controller generation. Severity: Major. Field diagnosis below (French); your robot's own manual remains authoritative.

Task: arg New fixed tip with unexpected size, the size of the tips exceeds the tip change supervision value. Difference between actual tip and reference tip: arg mm. Tip change tolerance: arg to arg mm. Current gun: arg Le texte constructeur de ce code n'existe qu'en anglais dans les manuels ABB dont il provient. Il est reproduit tel quel ci-dessus ; le manuel de votre robot fait foi.

What to check · Que vérifier

• Inspect the Unexpected tip size fixed tip, its wiring and connections first.
• Match this code against your robot's event-log timeline before swapping parts.
• Follow the French field checks below — they are the tested sequence for this fault.
• probable : 1.
• Tips with unexpected size was mounted on the gun.
• The size exceeds the maximum allowed value defined in the tip change supervision configuration data.
• Configuration/Process/Spot Gun Equipment/Tip change supervision value.
• Check that the correct tips are mounted on the gun.

Frequently asked · Questions fréquentes

What does ABB error 110654 mean?

ABB 110654 (“Unexpected tip size fixed tip”): Unexpected tip size fixed tip — ABB robot hardware event on the Unexpected tip size fixed tip (IRC5). Specific to this controller generation. Severity: Major. Field diagnosis below (French); your robot's own manual remains authoritative.

How do you troubleshoot ABB error 110654?

Inspect the Unexpected tip size fixed tip, its wiring and connections first. Match this code against your robot's event-log timeline before swapping parts. Follow the French field checks below — they are the tested sequence for this fault.

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