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ABB Error 71549Overlapping I/O signals with different values on ActionAtSysRestart

Error / Erreur

🇫🇷 Overlapping I/O signals with different values on ActionAtSysRestart

ABB — CATALOGUE PRODUCTION

ABB 71549 (“Overlapping I/O signals with different values on ActionAtSysRestart”): Overlapping I/O signals with different values on ActionAtSysRestart — ABB robot hardware event on the Overlapping I/O signals with different values on ActionAtSysRestart (IRC5).

Updated 2026-08-29 · LogrobotLM reference

What it means · Ce que ça veut dire

Overlapping I/O signals with different values on ActionAtSysRestart — ABB robot hardware event on the Overlapping I/O signals with different values on ActionAtSysRestart (IRC5). Specific to this controller generation. Severity: Major. Field diagnosis below (French); your robot's own manual remains authoritative.

The I/O signal arg has overlapping bit(s) in the device map with the I/O signal arg . The I/O signal arg is using Signal Safe Level arg and the I/O signal arg is using Signal Safe Level arg . I/O signals with overlapping device mapping must have the same value on the Signal Safe Level parameter ActionAtSysRestart. The I/O signal arg has been rejected, and no functions depending on it will work. Le texte constructeur de ce code n'existe qu'en anglais dans les manuels ABB dont il provient. Il est reproduit tel quel ci-dessus ; le manuel de votre robot fait foi.

What to check · Que vérifier

  • Inspect the Overlapping I/O signals with different values on ActionAtSysRestart, its wiring and connections first.
  • Match this code against your robot's event-log timeline before swapping parts.
  • Follow the French field checks below — they are the tested sequence for this fault.
  • Correct the Signal Safe Level definitions for the overlapping I/O signals in the I/O configuration.

Frequently asked · Questions fréquentes

What does ABB error 71549 mean?
ABB 71549 (“Overlapping I/O signals with different values on ActionAtSysRestart”): Overlapping I/O signals with different values on ActionAtSysRestart — ABB robot hardware event on the Overlapping I/O signals with different values on ActionAtSysRestart (IRC5). Specific to this controller generation. Severity: Major.…
How do you troubleshoot ABB error 71549?
Inspect the Overlapping I/O signals with different values on ActionAtSysRestart, its wiring and connections first. Match this code against your robot's event-log timeline before swapping parts. Follow the French field checks below — they are the tested sequence for this fault.

Related codes / Codes liés

Indicative field information — the robot manufacturer's manual and safety procedures always prevail. Never bypass a safety device; apply lockout/tagout (LOTO) before any physical intervention. · Informations indicatives issues du terrain — le manuel du constructeur et ses procédures de sécurité font foi. Ne shuntez jamais un organe de sécurité ; consignez (LOTO) avant toute intervention physique. How this reference is built →