ABB Error 90535 — Tool Position supervision violation, arm

What it means · Ce que ça veut dire

Tool Position supervision violation, arm — ABB robot hardware event on the Tool Position supervision violation, arm (IRC5). Specific to this controller generation. Severity: Major. Field diagnosis below (French); your robot's own manual remains authoritative.

Tool position supervision arg caused a violation of zone arg in drive module arg . The violation was caused by geometry arg on the robot arm. If configured with a stop action, the safety controller will stop all robot movements, and no operation will be allowed until the violation has ceased or manual mode has been selected. Le texte constructeur de ce code n'existe qu'en anglais dans les manuels ABB dont il provient. Il est reproduit tel quel ci-dessus ; le manuel de votre robot fait foi.

What to check · Que vérifier

• Inspect the Tool Position supervision violation, arm, its wiring and connections first.
• Match this code against your robot's event-log timeline before swapping parts.
• Follow the French field checks below — they are the tested sequence for this fault.
• Switch to manual mode, and jog the robot out of the violation.

Frequently asked · Questions fréquentes

What does ABB error 90535 mean?

ABB 90535 (“Tool Position supervision violation, arm”): Tool Position supervision violation, arm — ABB robot hardware event on the Tool Position supervision violation, arm (IRC5). Specific to this controller generation. Severity: Major. Field diagnosis below (French); your robot's own manual remains authoritative.

How do you troubleshoot ABB error 90535?

Inspect the Tool Position supervision violation, arm, its wiring and connections first. Match this code against your robot's event-log timeline before swapping parts. Follow the French field checks below — they are the tested sequence for this fault.

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