FANUC SEAL alarm codes
288 alarms · Description and remedy for every FANUC SEAL alarm.
SEAL-000ABORT Dispensetool internal errorSEAL-001WARN …SEAL-002STOP Flow rate update failedSEAL-003STOP Digital I/O update failedSEAL-004WARN Dispensetool error at …SEAL-005WARN Dispensetool error at …SEAL-006STOP Memory request failedSEAL-007STOP Condition handler failedSEAL-008STOP System call failedSEAL-009WARN Data missing: …SEAL-019WARNSEAL-020WARNSEAL-021WARN Gun on/off too late: Sch …SEAL-022WARN Meter on too late: Sch …SEAL-023WARN Air on/off too late: Sch …SEAL-024WARN Error in motion triggeringSEAL-031WARN …SEAL-032WARN …SEAL-033WARN …SEAL-034WARN …SEAL-035WARN …SEAL-036WARN …SEAL-037WARN …SEAL-038WARN …SEAL-039WARN …SEAL-040WARN …SEAL-041STOP Seal not readySEAL-042ABORT Part ID mismatch detectedSEAL-043STOP High pressureSEAL-044STOP Low pressure (E…)SEAL-045STOP High pressure (E…)SEAL-046STOP Seal not startSEAL-047STOP Seal interruptSEAL-048ABORT Dispenser mode mismatch (E…)SEAL-049WARN Calibrations not complete (E…)SEAL-050WARN Shot meter not full (E…)SEAL-051WARN Both Drums are empty (E…)SEAL-052ABORT Same fault posted repeatedly (E…)SEAL-053WARN Robot is in dry run modeSEAL-054WARN Robot lock mode is ONSEAL-055ABORT Part ID out of rangeSEAL-056WARN Dispenser not ready (E…)SEAL-057WARN Dispenser fault (E…)SEAL-058WARN Flow rate fault (E…)SEAL-059WARN Not calibrated warning (E…)SEAL-060WARN High pressure (E…)SEAL-061WARN Seal not readySEAL-062WARN Reload fault (E…)SEAL-063WARN High pressureSEAL-064WARN Not at purge positionSEAL-065WARN Maximum purge count reachedSEAL-066WARN Seal not startSEAL-067WARN Seal interruptSEAL-068WARN Flow command excessive…SEAL-069WARN Dispenser malfunction (E…)SEAL-070WARN Gun malfunction (E…)SEAL-071WARN Gun full open too long (E…)SEAL-072WARN High nozzle pressure (E…)SEAL-073WARN High dispensed volume (E…)SEAL-074WARN Low dispensed volume (E…)SEAL-075WARN Flow meter fault (E…)SEAL-076WARN Bead defect detected (E…)SEAL-077WARN Sealer equipment fault (E…)SEAL-078WARN Dispenser comm fault (E…)SEAL-079WARN Dispenser E-stop (E…)SEAL-080WARN Dispenser fault (E…)SEAL-081WARN Volume comp at maximum (E…)SEAL-082WARN Drum A empty (E…)SEAL-083WARN Drum B empty (E…)SEAL-084WARN Reload timed out (E…)SEAL-085WARN Calibration abortedSEAL-086WARN Volume strobe timeout (E…)SEAL-087WARN Volume above limit (E…)SEAL-088WARN Material cal timeout (E…)SEAL-089WARN Volume below limit (E…)SEAL-090WARN Nozzle over pressure (E…)SEAL-091WARN Matl weight input = 0 (E…)SEAL-092WARN Specific gravity = 0 (E…)SEAL-093WARN Volume read is zero (E…)SEAL-094WARN Dispense time is zero (E…)SEAL-095WARN Nozzle under pressure (E…)SEAL-096WARN Matl press entered=0 (E…)SEAL-097WARN Pressure read is zero (E…)SEAL-098WARN Upstream over pressure (E…)SEAL-099WARN Air pressure entered=0 (E…)SEAL-100WARN NO scale factor/bias (E…)SEAL-101WARN Volume strobe timeout (E…)SEAL-102WARN Press calib incomplete (E…)SEAL-103WARN Dispenser not in AUTO (E…)SEAL-104WARN Analog cal incomplete (E…)SEAL-105STOP Dispenser not ON (E…)SEAL-106WARN Upstream under press (E…)SEAL-107WARN Matl calib incomplete (E…)SEAL-108WARN Material timeout = 0 (E…)SEAL-109WARN Low press>=high press (E…)SEAL-110STOP System/drive not ready (E…)SEAL-111WARN Negative volume read (E…)SEAL-112WARN Vol sig cal incomplete (E…)SEAL-113WARN I/O config incomplete (E…)SEAL-114WARN Dispenser not ready (E…)SEAL-115WARN No material flow (E…)SEAL-116WARN Flow command too lowSEAL-117WARN System/drive not ready (E…)SEAL-118WARN Dispenser not in AUTO (E…)SEAL-119WARN Low pressure (E…)SEAL-120WARN Dispenser not ON (E…)SEAL-121STOP Dispense signal fault (E…)SEAL-122ABORT Sealing task already activeSEAL-123ABORT Job abortedSEAL-124ABORT Critical IO is invalidSEAL-125ABORT. G Sealing system error(125)SEAL-126ABORT. G Sealing system error(126)SEAL-127ABORT. G Sealing system error(127)SEAL-128ABORT. G System errorSEAL-129ABORT Index incorrectSEAL-131ABORT SS/SE timing invalidSEAL-132WARN Seam segment too shortSEAL-143ABORT. G Joint motionSEAL-144WARN Joint motionSEAL-147ABORT Equipment does not existSEAL-148ABORT No SE InstructionSEAL-149ABORT No equipment number setSEAL-150ABORT Equipment is already busySEAL-151ABORT TPP not created correctlySEAL-152WARN I/O not correctly assignedSEAL-153WARN Program is runningSEAL-154WARNSEAL-155WARN No SS Instruction before SESEAL-156WARN MOV_ TPP execution failureSEAL-157WARN Seal schedule data is zeroSEAL-158WARN Tool offset calib abortedSEAL-159WARN UTOOL #1 is not taughtSEAL-160WARN REFPOS is not taughtSEAL-161WARN OFFSET out of rangeSEAL-162WARN OFFSET config mismatchSEAL-163WARN File is not closedSEAL-164WARN File does not existSEAL-165WARNSEAL-166WARNSEAL-167WARNSEAL-168WARNSEAL-169WARNSEAL-170WARN Invalid tool positionSEAL-171WARN Gripper not opened (GP…)SEAL-172WARN Gripper not closed (GP…)SEAL-173WARN Part not present (GP…)SEAL-174WARN Part Present (GP…)SEAL-175WARN Un-assigned Bit maskSEAL-176WARN IO mode is not complementarySEAL-177WARN EOAT timed out: FlipSEAL-178WARN EOAT timed out: UnflipSEAL-179WARN EOAT timed out: ExtendSEAL-180WARN EOAT timed out: RetractSEAL-181WARN Robot is not calibratedSEAL-182WARN Invalid kinimatic solutionSEAL-183WARN Tool offset internal errorSEAL-190WARN Disabling motion triggeringSEAL-191WARN Gun on/off too late: Sch …SEAL-192WARN Cannot change during sealingSEAL-193WARN Cannot use with motion triggerSEAL-194WARN Air command exceeds max limitSEAL-195WARN Air clamped minimum voltageSEAL-196WARN Calibration abortedSEAL-197PAUSE. G Atomizing air cal incompleteSEAL-198ABORT. L Application process is changed during sealingSEAL-200WARN Dispenser malfunction (E…)SEAL-201WARN Gun malfunction (E…)SEAL-202WARN Gun full open too long (E…)SEAL-203WARN High nozzle pressure (E…)SEAL-204WARN High dispensed volume (E…)SEAL-205WARN Low dispensed volume (E…)SEAL-206WARN Flow meter fault (E…)SEAL-207WARN Bead defect detected (E…)SEAL-208WARN Volume comp at max (E…)SEAL-209WARN Nozzle over pressure (E…)SEAL-210WARN Nozzle under press (E…)SEAL-211WARN Upstream over press (E…)SEAL-212WARN Upstream under press (E…)SEAL-213WARN Sealer equipment fault (E…)SEAL-214WARN No material flow (E…)SEAL-215WARN Reload timed out (E…)SEAL-216WARN Reload fault occured (E…)SEAL-217WARN NO scale factor/bias (E…)SEAL-218ABORT Same fault posted (E…)SEAL-219WARN Volume strobe timeout (E…)SEAL-220WARN Volume out of range (E…)SEAL-221WARN Bubble detected (E…)SEAL-222WARN Dispenser not ON (E…)SEAL-223WARN Dispenser not in AUTO (E…)SEAL-224WARN System/drive not ready (E…)SEAL-225WARN Low pressure warning (E…)SEAL-226WARN High pressure warning (E…)SEAL-227WARN Low pressure fault (E…)SEAL-228WARN High pressure fault (E…)SEAL-229WARN Calibration incomplete (E…)SEAL-230WARN High Dispensed Volume (E…)SEAL-231WARN Low Dispensed Volume (E…)SEAL-232WARN High Material Supply Pressure (E…)SEAL-233WARN Low Material Supply Pressure (E…)SEAL-234WARN No Material Supply Pressure (E…)SEAL-235WARN Nozzle Clog or Down Stream Blockage (E…)SEAL-236WARN Gun Cable Failure (E…)SEAL-237WARN Flowmeter/Booster Pump Failure (E…)SEAL-238WARN Nozzle Pressure Transducer Failure (E…)SEAL-239WARN Flowmeter cable Failure (E…)SEAL-240WARN Upstream Pressure Transducer Failed (E…)SEAL-241WARN Upstream Pressure Transducer Cable Failed (E…)SEAL-242WARN Robot Signal Out of Sequence (E…)SEAL-243WARN Gun Failure (E…)SEAL-244WARN Bead Defect Detected (E…)SEAL-245WARN Joint Motion While DispensingSEAL-246Style ID communication timeout (E…)SEAL-250WARN High Dispensed Volume (E…)SEAL-251WARN Low Dispensed Volume (E…)SEAL-252WARN High Material Supply Pressure (E…)SEAL-253WARN Low Material Supply Pressure (E…)SEAL-254WARN No Material Supply Pressure (E…)SEAL-255WARN Nozzle Clog or Down Stream Blockage (E…)SEAL-256WARN Gun Cable Failure (E…)SEAL-257WARN Flowmeter/Booster Pump Failure (E…)SEAL-258WARN Nozzle Pressure Transducer Failure (E…)SEAL-259WARN Flowmeter cable Failure (E…)SEAL-260WARN Upstream Pressure Transducer Failed (E…)SEAL-261WARN Upstream Pressure Transducer Cable Failed (E…)SEAL-262WARN Dispense IO Sequence error (E…)SEAL-263WARN Gun Failure (E…)SEAL-264WARN Bead Defect Detected (E…)SEAL-265STOP Major Dispenser Fault on (E…)SEAL-266WARN Minor Dispenser Fault on (E…)SEAL-267STOP Volume dispensed out of range (E…)SEAL-268WARN Flow rate is zero (E…)SEAL-269WARN Flow command below set point (E…)SEAL-270WARN Flow command above set point (E…)SEAL-271WARN Channel 2 analog is zero (E…)SEAL-272WARN Channel 2 analog is below set point (E…)SEAL-273WARN Channel 2 analog is above set point (E…)SEAL-274WARN Dispenser not pressurized (E…)SEAL-275WARN Dispenser meter not full (E…)SEAL-276WARN Dispense meter not pressurized (E…)SEAL-277WARN Drum empty (E…)SEAL-278WARN Auto purge requested (E…)SEAL-279WARN primer check passed (E…)SEAL-280WARN Primer check failed (E…)SEAL-281WARN Felt not advanced (E…)SEAL-282WARN Meter Empty (E…, Mtr …)SEAL-283WARN Both Meters EmptySEAL-284WARN Plugged Tip Detected (E…)SEAL-285WARN Premature Reload Term (E…)SEAL-286WARN Low Air Pressure (E…)SEAL-287WARN Cmd prs NOT achieved (E…)SEAL-288WARN Application setup not doneSEAL-289STOP Macro table already fullSEAL-290STOP Invalid call to SL__INSTSEAL-291WARN No start sealing input definedSEAL-292STOP Max Error table entry exceededSEAL-293No SLSHELL has been loaded!!!SEAL-294WARN Style bit is out of range (E…)SEAL-295WARN I/O not assigned Eq…SEAL-296STOP Configurable error table emptySEAL-297WARN Dispenser meter near empty (E…)SEAL-298WARN … option has not been loadedSEAL-299WARN Enc Belt slip (E…, Mtr …)SEAL-300WARN … I/O not mapped correctlySEAL-301WARN OK to reload timeout (E…)SEAL-302WARN ISD not configured (ISD…)SEAL-303WARN Unable to go FULL resume distSEAL-304WARN Force FFR Process Recov itemsSEAL-305WARN Dispense complete timeout (E…)SEAL-306Visit ISD config menu firstSEAL-307Unsupported eq. type (E…)SEAL-308Fault Reset Timeout (E…)SEAL-309IN_PROCESS ON before JobSEAL-310IN_PROCESS OFF before DispCompSEAL-311VOL_OK ON before DispCompSEAL-312Err while Flo Meas. Bypassed (E…)SEAL-313VOL_OK ON before sending style IDSEAL-314Rmt Strt/Purge req. timeout (E…)SEAL-315Flow meter disabled (E…)SEAL-316Adaption disabled (E…)SEAL-317SEAL-318Bubble detected (E…)SEAL-319SSG servo not ready (E…)SEAL-320Needle mastering incomplete (E…)SEAL-321Needle stroke limit (E…)SEAL-322Q-N/V setup incomplete (E…)SEAL-323Q-N/V data error (E…)SEAL-324Needle mastering failed (E…)SEAL-325Override less than 100%