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FANUC PAIN alarm codes

485 alarms · Description and remedy for every FANUC PAIN alarm.

PAIN-001WARN Unknown PAINTtool error PAIN-002WARN Press master reset PAIN-003WARN Reset failure PAIN-004WARN Robot is bypassed PAIN-005WARN Robot Servos Disabled PAIN-006PAUS Production mode is disabled PAIN-007ABRT SHELL failed to run SUBSHELL PAIN-008WARN REMOTE switch must be REMOTE PAIN-009WARN STEP mode must be disabled PAIN-010WARN Machine lock is ON PAIN-011WARN Robot motion is not enabled PAIN-012WARN Genoveride not 100 %PAIN-013ABRT Invalid job … received PAIN-014ABRT Invalid tutone … received PAIN-015ABRT Invalid repair … received PAIN-016ABRT Invalid color … received PAIN-017ABRT Job is not found PAIN-018WARN Invalid job … in queue PAIN-019WARN Invalid color … in queue PAIN-020WARN Job queue is empty PAIN-021WARN Color queue is empty PAIN-022WARN Job queue is full PAIN-023WARN Color queue is full PAIN-024WARN Motion in progress PAIN-025WARN Part not in position PAIN-026WARN Shell aborted or paused PAIN-027WARN E-STAT unit faulted PAIN-028WARN Conveyor not stopped on error PAIN-029WARN Automatic CLNOUT on prod_entry PAIN-030WARN Cannot create presets PAIN-031WARN Cannot read presets data file PAIN-032ABRT not calibrated PAIN-033ABRT Failed to run robot task PAIN-034ABRT Failed to continue robot task PAIN-035ABRT Failed to pause robot task PAIN-036ABRT Failed to abort robot task PAIN-037ABRT Robot task has faulted PAIN-038WARN Invalid system color PAIN-039WARN No presets found PAIN-040WARN Wait for autoprocessing to finish PAIN-041ABRT Invalid job type received PAIN-042WARN System is in error status PAIN-044WARN Sync Que-Job passed window PAIN-045WARN Sync Que-Job before window PAIN-046WARN Robot in opener path PAIN-047WARN Opener in robot path PAIN-048WARN Opener Bypass is undefined PAIN-049WARN Special program is undefined PAIN-050WARN Robot at cleaner position PAIN-051ABRT Home program is undefined PAIN-052ABRT Bypass program is undefined PAIN-053ABRT Clean in program is undefined PAIN-054ABRT Clean out program is undefined PAIN-055ABRT Purge program is undefined PAIN-056ABRT Opener Home program is undefined PAIN-057ABRT Exitprge program is undefined PAIN-058ABRT Special 1 program is undefined PAIN-059ABRT Special 2 program is undefined PAIN-060WARN Value outside calibration table PAIN-061WARN Parm … Value beyond limits PAIN-062WARN I/O setup verified OK PAIN-063WARN Error attempting to setup I/O PAIN-064WARN Applicator enable is OFF PAIN-065WARN Applicator enable is ON PAIN-066WARN Parm … setup error PAIN-067WARN Parm … not calibrated PAIN-068WARN Warning: color not calibrated PAIN-069WARN Waiting for zone …PAIN-070WARN Error reading gun-on time for job PAIN-071WARN Error writing gun-on time for job PAIN-074WARN Adj. colors table sizes to …PAIN-075WARN Adj. presets table size to …PAIN-076WARN Adj. color valves table size to …PAIN-077WARN Failed to adj. color table size PAIN-078WARN Failed to adj. preset table size PAIN-079WARN Failed to adj. color valve table size PAIN-080WARN Invalid parameter indicator PAIN-081WARN No channel/parameter indicated PAIN-082WARN Reading parameter test value PAIN-083WARN Applicator test outputs are ON PAIN-084WARN Applicator test outputs are OFF PAIN-085WARN Manual inputs are enabled PAIN-086WARN Manual inputs are disabled PAIN-087WARN Manual enabled during motion PAIN-088WARN Manual enabled during cycle PAIN-089WARN Manual enabled in color cycle PAIN-090WARN Manual operations at cell PAIN-091WARN Manual operations at TP PAIN-092WARN Manual operations at CRT PAIN-093ABRT TP Enabled in cycle PAIN-100WARN Invalid encoder number PAIN-101WARN Invalid encoder average PAIN-102WARN Waiting for tracking detect PAIN-103ABRT Tracking que exceeded PAIN-104WARN Linetracking parameter undefined PAIN-105WARN Railtrack parameter undefined PAIN-106WARN Invalid tracking frame PAIN-107WARN Encoder count rollover PAIN-108WARN Part Detect less than min dist PAIN-109WARN Conveyor direction incorrect PAIN-110WARN … skipped-over max travel PAIN-111WARN Waiting for part in window PAIN-112WARN Part entered tracking window PAIN-113PAUS Tracking encoder disconnected PAIN-114WARN Right-Hand Rule only for this robot PAIN-115PAUS DAL alarm(Track encoder:1)PAIN-124PAUS Posn unreachable at line …PAIN-125PAUS PLC e-stop detected PAIN-126ABRT Robot overtravel PAIN-127PAUS Release SOP e-stop PAIN-128PAUS Release TP e-stop PAIN-129PAUS TP enabled during production PAIN-130PAUS Disable teach pendant PAIN-131PAUS Stop error excess PAIN-132PAUS Move error excess PAIN-133PAUS DEADMAN switch RELEASED PAIN-134PAUS Fence open during production PAIN-135PAUS UOP immediate stop detected PAIN-136PAUS HOLD active PAIN-137ABRT Track destination gone PAIN-138ABRT PC serial interface fault PAIN-139ABRT Overcurrent occurred PAIN-140PAUS OVC alarm PAIN-141WARN Robot not calibrated PAIN-142ABRT Limit error PAIN-143ABRT Position not reachable PAIN-144ABRT Configuration mismatch PAIN-145PAUS Planner error PAIN-146ABRT Unitialized position PAIN-147ABRT Brake fuse blown PAIN-148WARN Robot not mastered PAIN-149ABRT MCC alarm PAIN-150PAUS Discharge current alarm PAIN-151ABRT High voltage alarm PAIN-152ABRT High current alarm PAIN-153ABRT Low voltage alarm PAIN-154PAUS Servo amp overheat alarm PAIN-155ABRT Collision alarm PAIN-156WARN Pulse coder battery discon alarm PAIN-157ABRT Pulse coder alarm PAIN-158WARN Pulse coder battery low alarm PAIN-159ABRT Motor overheat occurred PAIN-160ABRT Pulse coder communication error PAIN-161PAUS Pulse coder position compare error PAIN-162ABRT Collision Detection (Hand Broke)PAIN-163PAUS TP disabled during Test Cycle PAIN-164WARN Battery Low PAIN-165WARN CE switch must be in AUTO PAIN-166PAUS Operation mode AUTO Selected PAIN-167PAUS Operation mode T1 Selected PAIN-168PAUS Operation mode T2 Selected PAIN-169PAUS adj out of limit at line …PAIN-170WARN I/O Hardware not installed PAIN-171WARN Data Error (see FR:dterrors.ls)PAIN-172PAUS Servo Disconnect PAIN-173PAUS Chain 1 (+24v) abnormal PAIN-174PAUS Chain 2 (0v) abnormal PAIN-175PAUS NTED input PAIN-176PAUS TP OFF in T1,T2/Door open PAIN-177WARN Deadman switch released PAIN-178PAUS Short term Chain abnormal PAIN-179WARN Chain failure is repaired PAIN-180WARN Cannot reset chain failure PAIN-181PAUS Brake Release Switch On PAIN-182WARN Col … range err/preset %override PAIN-183WARN Data err:Col … preset %override PAIN-184WARN Eff. preset range err PAIN-185WARN Color … data access error PAIN-190WARN Invalid instruction argument PAIN-191WARN Invalid gun selection PAIN-192WARN Preplan instruction twice PAIN-193WARN Invalid preset index PAIN-194PAUS Unknown mnenomic instruction PAIN-195PAUS Unknown AMR status PAIN-196WARN Preset index out of range PAIN-197PAUS Can't set output PAIN-198WARN Invalid GunSelect position PAIN-200ABRT … not defined PAIN-201WARN Pushout cycle cancelled PAIN-202WARN Color select-input fuse blown PAIN-203WARN Color select-output fuse blown PAIN-204WARN Illegal manual cycle … received PAIN-205WARN Color cycle aborted PAIN-206WARN Illegal manual cycle start PAIN-207PAUS Color Valve + PrgSol both ON PAIN-208WARN Using default valve cycle data PAIN-209ABRT Selected color valve not defined PAIN-210WARN Illegal code in NEXT color …PAIN-211WARN Application enable is OFF PAIN-212WARN Illegal manual color … received PAIN-213ABRT Attempt to use illegal cycle number …PAIN-214WARN Manaul mode is locked at T.P.PAIN-215WARN Manual mode is locked at CRT.PAIN-216WARN Color Valve + PrgAir both ON PAIN-217WARN CC Waiting for arm to be home PAIN-218WARN CC automatic cycles executing PAIN-219WARN CC task could not start PUSHOUT task PAIN-220WARN ColorEnb + PrgSol both ON PAIN-221WARN ColorEnb + PrgAir both ON PAIN-222WARN Selected color valve not defined PAIN-223WARN More than one system color PAIN-224WARN No system color for valve PAIN-225WARN Application enable is ON PAIN-228WARN More Than One Color Valve ON PAIN-230WARN Mix valves setup incomplete PAIN-231WARN Enabling ResEnb+MixSol not allowed PAIN-232WARN Enabling HrdEnb+MixSol not allowed PAIN-233WARN Enabling ResEnb+MixAir not allowed PAIN-234WARN Enabling HdrEnb+MixAir not allowed PAIN-235WARN Improper valve state detected PAIN-236WARN TP disabled - Calib. aborted PAIN-237WARN Linear Potentiometer Unstable PAIN-238WARN Table not adapted, max err exceeded PAIN-239WARN TPR Mismatch PGOT Required PAIN-240WARN Dedock required, robot at dock PAIN-241WARN De-Docking program is undefined PAIN-242WARN Docking program is undefined PAIN-243WARN Docking station not retracted PAIN-244WARN Docking station not extended PAIN-245WARN Robot NOT at docking position PAIN-247ABRT No TPR calculated for job PAIN-248WARN … abort, can fill timeout PAIN-249WARN … abort, can empty timeout PAIN-250WARN Auto Calibration aborted PAIN-251WARN Failed to find Upper limit PAIN-252WARN Failed to find Lower limit PAIN-253WARN Beaker Timeout, Scale Cal Aborted PAIN-254WARN Non-increasing cal table PAIN-255WARN Calculated output > Max Output PAIN-256WARN Calculated output < Min Output PAIN-257WARN Canister Out Of Paint PAIN-259WARN Failed to reach setpoint PAIN-260WARN TPR exceeds Can Volume PAIN-261WARN Canister Fill Error PAIN-262WARN Auto Calibration Successful PAIN-263WARN Non-decreasing canister position PAIN-264WARN Canister Position Increasing PAIN-265WARN Intermittent Connection Detected PAIN-266WARN Flow Error High, Valve: …PAIN-267WARN Applicator Disabled during job PAIN-268WARN Scale Calibration Aborted PAIN-269WARN Scale Calibration Successful PAIN-270WARN …Cal. table adapted out tolerance PAIN-271WARN …Cal. table adapted in tolerance PAIN-272WARN Dyn. yield > tolerance band PAIN-273WARN …Flow rate avg. error excessive PAIN-274WARN …Calibration successful PAIN-275WARN …Calibration aborted PAIN-276WARN …Cal. low flow rate reset PAIN-277WARN …Cal. max. flow rate reset PAIN-278WARN …Cal. time out at max. flow PAIN-279WARN …Cal. time out at low flow PAIN-280WARN …Zero fluid flow rate detected PAIN-281WARN …Lower output did not lower flow PAIN-282WARN …Time out during a cal. test PAIN-283WARN …Min. output has flow > setpoint PAIN-284WARN …Max. output has flow < setpoint PAIN-285WARN …Flow setpoint below globals PAIN-286WARN …Requested flow above cal. table PAIN-287WARN …Slow fluid flow leak detected PAIN-288WARN …Fast fluid flow leak detected PAIN-289WARN …Failed to reach setpoint PAIN-290WARN …Accuflow softpart init failed PAIN-291WARN …0 fluid flow rate timeout PAIN-292WARN …Max. flow below mid point PAIN-316WARN HookUp confirmation failed PAIN-317WARN HookDown confirmation failed PAIN-318WARN HookHigh confirmation failed PAIN-319WARN HookBase confirmation failed PAIN-320WARN Hook2Up confirmation failed PAIN-321WARN Hook2Down confirmation failed PAIN-322WARN Hook2High confirmation failed PAIN-323WARN Hook2Base confirmation failed PAIN-325WARN Opener action not loaded PAIN-326ABRT HookUp confirmation failed PAIN-327ABRT HookDown confirmation failed PAIN-328ABRT HookHigh confirmation failed PAIN-329ABRT HookBase confirmation failed PAIN-330PAUS Hook2Up confirmation failed PAIN-331PAUS Hook2Down confirmation failed PAIN-332PAUS Hook2High confirmation failed PAIN-333PAUS Hook2Base confirmation failed PAIN-334ABRT Door search failed PAIN-343PAUS Door held input lost PAIN-344PAUS Door detect sensor malfunction PAIN-345PAUS No MIR to resume tracking motion PAIN-351WARN Estat controller warning PAIN-352PAUS Estat controller fault PAIN-353WARN Estats disabled PAIN-354WARN Estat controller not in remote PAIN-355WARN Estat HVON Failed PAIN-356WARN Estat setpoint not reached PAIN-357WARN Estat T.P. enable Timeout PAIN-360WARN Error opening TPE program PAIN-361WARN TPE Built-in error PAIN-362WARN TPE find/read header error PAIN-363WARN TPE error reading instruction PAIN-364WARN TPE wrong type of program PAIN-365WARN TPE error closing a program PAIN-367WARN Selected program not found PAIN-368WARN out of(strt,end)ext1 at line…PAIN-369WARN TPE's motion group must be 1 PAIN-370WARN TPE Header size mismatch PAIN-375WARN Recip setup not complete PAIN-376WARN Color Grp. … not complete PAIN-377WARN Gun Target/Tool not set PAIN-378WARN Recip setup: …PAIN-379WARN Group setup: …PAIN-380WARN WAITCONV late for line …PAIN-381WARN Zone starts must be increasing PAIN-382WARN Zone top/bot must be decreasing PAIN-383WARN Recip zone header error/missing PAIN-384WARN Job … has zone data errors PAIN-385WARN Spray behind job … position PAIN-386WARN … moves wrong way PAIN-387WARN … moves out of order PAIN-388WARN … has less than 2 moves PAIN-389WARN … has more than 30 moves PAIN-390WARN … moves along conveyor PAIN-391WARN Job … generation failed PAIN-392WARN … longer than max length PAIN-393WARN … cannot move linear PAIN-394WARN Paint instruction ignored PAIN-395WARN Cannot read Profile …PAIN-396WARN Zone data is incorrect PAIN-397WARN Jobs Gen, invalid gen type PAIN-398WARN Jobs Gen, invalid job number PAIN-399WARN Jobs Gen, invalid color group PAIN-400WARN Jobs Gen, failed to create gen list PAIN-401WARN Jobs Gen, No jobs to gen PAIN-402WARN Jobs Gen, recip setup incomplete PAIN-403WARN Lubrication Grease Reservoir Low PAIN-404WARN WAITCONV late … times for job PAIN-405WARN Job Generation is active PAIN-406WARN … has not been generated PAIN-407WARN … unreachable PAIN-408WARN … excessive torque PAIN-409WARN Bad cur_color no.PAIN-410WARN Bad preset index PAIN-411WARN Bad cal.tbl.(color-parm)PAIN-413WARN No preset data (syscolor=)PAIN-414WARN No estat data (syscolor=)PAIN-415ABRT … group mask != tracking schedule group PAIN-416WARN No defined color (color=)PAIN-418WARN …Turbine Startup Test Not Complete PAIN-419PAUS …Max.dV/dT detected PAIN-420WARN …Max. output has speed < setpoint PAIN-428WARN …Bearing Air NOT OK PAIN-429WARN …Cruise Speed not established PAIN-430WARN …Cal. table adapted out tolerance PAIN-431WARN …Cal. table adapted in tolerance PAIN-432WARN CH2:Dyn. yield > tolerance band PAIN-433WARN …Flow rate average error high PAIN-434WARN …Calibration successful PAIN-435WARN …Calibration aborted PAIN-436WARN …Cal. low flow rate reset PAIN-437WARN …Cal. max. flow rate reset PAIN-438WARN …Cal. time out at max. flow PAIN-439WARN …Cal. time out at low flow PAIN-440WARN …Zero fluid flow rate detected PAIN-441WARN …Lower output did not lower flow PAIN-442WARN …Time out during a cal. test PAIN-443WARN …Min. output has flow > setpoint PAIN-444WARN …Max. output has flow < setpoint PAIN-445WARN …Flow setpoint below globals PAIN-446WARN …Requested flow above cal. table PAIN-447WARN …Slow fluid flow leak detected PAIN-448WARN …Fast fluid flow leak detected PAIN-449WARN …Failed to reach setpoint PAIN-450WARN …Accuflow softpart init Failed PAIN-451WARN …0 fluid flow rate timeout PAIN-452WARN …Max. flow below mid point PAIN-458WARN CH1:Dyn. yield > tolerance band PAIN-460WARN Pump 1 IN low pressure warning PAIN-461PAUS Pump 1 IN low pressure fault PAIN-462WARN Pump 1 IN high pressure warning PAIN-463PAUS Pump 1 IN high pressure fault PAIN-464WARN Pump 1 OUT low pressure warning PAIN-465PAUS Pump 1 OUT low pressure fault PAIN-466WARN Pump 1 OUT high pressure warning PAIN-467PAUS Pump 1 OUT high pressure fault PAIN-468WARN Pump 1 fluid flow rate > set point PAIN-469WARN Pump 1 fluid flow rate < set point PAIN-470WARN Pump 1 zero fluid flow rate detected PAIN-471WARN Pump 1 motor velocity limit PAIN-472WARN Pump 1 motor servo not ready PAIN-473WARN Pump 1 totals differ > tolerance PAIN-480WARN Pump 2 IN low pressure warning PAIN-481PAUS Pump 2 IN low pressure fault PAIN-482WARN Pump 2 IN high pressure warning PAIN-483PAUS Pump 2 IN high pressure fault PAIN-484WARN Pump 2 OUT low pressure warning PAIN-485PAUS Pump 2 OUT low pressure fault PAIN-486WARN Pump 2 OUT high pressure warning PAIN-487PAUS Pump 2 OUT high pressure fault PAIN-488WARN Pump 2 fluid flow rate > set point PAIN-489WARN Pump 2 fluid flow rate < set point PAIN-490WARN Pump 2 zero fluid flow rate detected PAIN-491WARN Pump 2 motor velocity limit PAIN-492WARN Pump 2 motor servo not ready PAIN-493WARN Pump 2 totals differ > tolerance PAIN-494WARN …Calibration aborted PAIN-495WARN Non-increasing cal table PAIN-496WARN Zero PSI PAIN-497WARN Set Color Valve PAIN-498WARN Color Res:Hrd ratio is 0.0:0.0 PAIN-500WARN …Cal. table adapted out,output up PAIN-501WARN …Cal. table adapted in tolerance PAIN-502WARN …Dyn. yield > % tolerance band PAIN-503WARN …Flow rate avg. error excessive PAIN-504WARN …Calibration successful PAIN-505WARN …Calibration aborted PAIN-506WARN …Cal. low flow rate reset PAIN-507WARN …Cal. max. flow rate reset PAIN-508WARN …Cal. time out at max. flow PAIN-509WARN …Cal. time out at low flow PAIN-510WARN …0 air flow rate detected PAIN-511WARN …Lower output did not lower flow PAIN-512WARN …Time out during a cal. test PAIN-513WARN …Min. output has flow > setpoint PAIN-514WARN …Max. output has flow < setpoint PAIN-515WARN …Flow setpoint below globals PAIN-516WARN …Requested flow above cal. table PAIN-517WARN …Slow air flow leak detected PAIN-518WARN …Fast air flow leak detected PAIN-519WARN …Failed to reach setpoint PAIN-520WARN …0 air flow rate timeout PAIN-521WARN …Warning, learn item failed PAIN-522WARN …Dyn. yield > min tolerance band PAIN-523WARN …Cal. table adapted out, down PAIN-524WARN …Max. flow is below midpt. output PAIN-525WARN …Leak detect when zeroing meter PAIN-530WARN …Cal. table adapted out,output up PAIN-531WARN …Cal. table adapted in tolerance PAIN-532WARN …Dyn. yield > % tolerance band PAIN-533WARN …Flow rate avg. error excessive PAIN-534WARN …Calibration successful PAIN-535WARN …Calibration aborted PAIN-536WARN …Cal. low flow rate reset PAIN-537WARN …Cal. max. flow rate reset PAIN-538WARN …Cal. time out at max. flow PAIN-539WARN …Cal. time out at low flow PAIN-540WARN …0 air flow rate detected PAIN-541WARN …Lower output did not lower flow PAIN-542WARN …Time out during a cal. test PAIN-543WARN …Min. output has flow > setpoint PAIN-544WARN …Max. output has flow < setpoint PAIN-545WARN …Flow setpoint below globals PAIN-546WARN …Requested flow above cal. table PAIN-547WARN …Slow air flow leak detected PAIN-548WARN …Fast air flow leak detected PAIN-549WARN …Failed to reach setpoint PAIN-550WARN …0 air flow rate timeout PAIN-551WARN …Warning, learn item failed PAIN-552WARN …Dyn. yield > min tolerance band PAIN-553WARN …Cal. table adapted out, down PAIN-554WARN …Max. flow is below midpt. output PAIN-555WARN …Leak detect when zeroing meter PAIN-560WARN Data Monitor is disabled PAIN-561WARN Maximum DMON Data Files exceeded PAIN-562WARN DMON in progress, item locked PAIN-563WARN Asynchronous DataMonitor disabled PAIN-564WARN Asynchronous DataMonitor enabled PAIN-565WARN DMON file management disabled PAIN-566WARN DMON file management enabled PAIN-567WARN Sample_start builtin exec failed PAIN-568WARN Sample_end builtin exec failed PAIN-569WARN Monitor session not started PAIN-580PAUS …Glss Breakage Detected PAIN-581PAUS …Catalyst Flow Error PAIN-582WARN … flow command warning PAIN-583PAUS … flow command alarm PAIN-584PAUS …0 res flow rate T.O.PAIN-585PAUS …Max output has flow < setpoint PAIN-586PAUS …Min output has flow > setpoint PAIN-587PAUS …0 gls feed rate T.O.PAIN-588PAUS …Max output has feed < setpoint PAIN-589PAUS …Min output has feed > setpoint PAIN-591WARN RDU Full - Proc Champ disabled PAIN-600PAUS Valve at SpeedDock …PAIN-601WARN ServoBell Calibration Successful PAIN-602ABRT Bad Status from set_prax_spd PAIN-603PAUS SpeedDock EXTEND Error PAIN-604PAUS SpeedDock RETRACT Error PAIN-619WARN Calibration successful:…